How to Make Turned Edge Appliqué Circles

How to Make Turned Edge Appliqué Circles

While the concept of Turned Edge Applique has been around for ages, it has more recently gotten much easier than it was in the past! In this post, you’ll learn how to easily make perfect appliqué circles to add an extra flare to your next quilting project.

Hi, I’m Emily from Homemade Emily Jane here to show you how I make perfect turned-edge appliqué circles in a fun, modern way. Grab some scraps of fabric and join me in making a few of these circles – you’ll soon be hooked!

Gather Your Supplies:

• Fabric Scraps & coordinating thread
• Applipops
• Liquid Starch (Sta-flo is recommended, but Elmer’s Glue can work too!)
• Hot Iron
• Sewing Machine

I was personally always a bit intimidated by appliqué circles, because I had this idea in my mind that they were hard to make and needed to be hand sewn. Thankfully, neither of those are true! I recently learned how to make perfect turned edge appliqué circles using a small metal device that made all the difference for me and attached them to my project using a sewing machine.

The secret to my success is through using a small device called Applipops. These small round metal circles work as a template as well as an ironing tool to help make perfect circles. Let me show you how they work! You can watch this video or follow along in the images below.

You can use code  EMILYJANE to save 10% on applipops.com. 

How to Make Perfect Appliqué Circles

The first thing to do is decide what size circles you want to make for your project. Applipops come in sets of sizes that make it really easy! You can get them in ½” increment sizes or ?” increments. I personally got 2 of each set. The project I’m making to demonstrate this technique is a small quilt block that features 9 circles. To add a fun modern aspect to the design, I decided to make 3 large circles, 4 medium size circles, and 2 small circles.

Once you’ve decided what sizes you want to make, grab the scraps of fabric you plan to use for the circles. Arrange your fabric inside two circles that lock it into place.

Trim about a ¼” around the edge of the smaller circle. (this is the part that gets turned under) The right side of your fabric should be showing on top of the smaller circle.

Flip your circle over so the wrong side is up, and dampen your raw edges with starch. Sta-flo liquid starch is recommended but I’ve found that you can also use glue in a pinch. I tried it with Best Press and it worked a little bit, but I had much more success with glue.

Gently and evenly arrange your raw edges towards the center of your circle. Make sure the puckers are as even as possible and there aren’t any sharp points around the circle. 

Use the hot iron to press it all into place. The heat from the iron will dry the starch. Once the starch is dry, take the iron off and let the circles cool down. Since the applipops are made of metal, and metal conducts heat, they will also get very hot. Be careful not to burn yourself! 

Once cooled, you’ll be able to separate the circles and pop the center circle out of the fabric. 

Press your fabric one more time without the applipops. Repeat this process to make your desired amount of turned edge appliqué circles.

Appliquéing the Circles into Place 

Attaching your circles onto your fabric is actually quite easy! Begin by pinning your circles into place on a piece of background fabric. You could also use fusible web to temporarily adhere them, but I found pins to be just fine. 

Next, get your sewing machine ready. I recommend threading your sewing machine with a thread that matches your circle. You can use a normal straight stitch if you like, but I prefer a blanket stitch. If you can adjust the speed on your machine, make it super slow. 

Carefully and slowly begin stitching around the edges of one of your circles. 

When using a blanket stitch I try to line it up so that the straight stitches are “in the ditch” between the circle and the background and then the sideways stitches come out onto the circle to tack it into place. If you’re using a straight stitch you’ll want them all to be on your circle, an ?” or less away from the edge. 

Repeat the stitching process around the edges of all your circles.

Finishing your Appliqué Circles Sewing Project

Consider turning your small appliqué project into something like a mug rug, pot holder, or zipper pouch!

More Quilting Tutorials

If you enjoyed this sewing project tutorial, be sure to follow Emily on Instagram, Pinterest, or YouTube, and check out some of the other free quilting tutorials on HomemadeEmilyJane.com:

• FREE EXPLORE QUILT PATTERN
• COMPLETE QUILT BINDING TUTORIAL (by hand & by machine!)
• HOW TO CHOOSE QUILT BATTING
• 7 SCRAPPY SEWING PROJECTS